Tag Archive for: BESS Components

The BESS PCS — Power Conversion System — converts DC battery power to AC for loads or the grid. However, what a PCS must do beyond that basic job changes completely depending on the application. Consequently, choosing the wrong PCS type is one of the most expensive mistakes a project team can make.

Consider four scenarios. A factory running peak shaving needs a PCS that switches to backup mode within 20 ms. By contrast, a 200 MW grid project needs sub-200 ms frequency response and reactive power control. An island microgrid, meanwhile, needs the PCS to synthesise the AC voltage reference — because no utility connection exists at all. Finally, a mobile BESS on a trailer needs ruggedness and fast site commissioning above all else.

Therefore, this guide covers each of the four application types in detail. Furthermore, it includes a master comparison table so you can see exactly which PCS functions are mandatory, optional, or not needed for each system type. By the end, you will have a clear framework for evaluating any BESS PCS proposal.

What Is a BESS PCS?

Inside every battery energy storage system, the Power Conversion System converts DC from the battery cells to AC for loads or the grid. During charging, it reverses direction and converts AC back to DC. Crucially, both functions share a single hardware platform — hence the term bidirectional.

As Sunlith’s PCS vs. Inverter guide explains, a PCS includes far more than just a bidirectional inverter. In addition, it handles reactive power control, protection functions, grid synchronisation, and communication with the BMS and EMS. According to NREL’s Power Electronics research, the PCS is one of the most critical components in grid-connected storage — because its control functions directly determine grid stability and service quality.

Moreover, the Bidirectional Inverter vs PCS comparison on this site highlights PCS-specific capabilities — including multi-port DC support, islanding, and black start. None of these are available in a stand-alone inverter. However, which of these capabilities you actually need depends entirely on your application type.

Four Application Types at a Glance

Before diving into each type, here is a quick overview showing how the four BESS application categories differ in their primary PCS priorities.

Master Comparison Table: BESS PCS Functions by Application Type

Use this table to compare PCS requirements across all four system types. Functions marked ✔ Mandatory must be specified and tested. Those marked ◉ Optional are recommended in certain site conditions. Those marked ✘ Not Required are not applicable to that system type.

Legend: ✔ Mandatory = must be specified and verified at FAT  |  ◉ Optional = recommended for certain conditions  |  ✘ Not Required = not applicable

C&I BESS PCS Functions and Features

A C&I — Commercial and Industrial — BESS sits behind the utility meter, serving loads inside a building or factory. Unlike utility systems, its PCS does not need to meet grid operator mandates. Instead, it must respond to site-level conditions to deliver financial returns. Specifically, the financial case comes from cutting demand charges, shifting energy to cheap tariff windows, and providing backup power during outages.

Peak Shaving and Time-of-Use Scheduling

Peak shaving is the most financially important C&I BESS PCS function. Demand charges can account for 30–50% of a commercial electricity bill. Therefore, the PCS charges the battery during low-demand periods and then discharges during peak demand to reduce the demand reading at the meter. Furthermore, time-of-use (TOU) scheduling shifts energy consumption into cheaper tariff windows, reducing energy cost on top of the demand saving.

Both functions require the PCS to support scheduled cycles via the EMS. Additionally, the PCS must respond to dynamic tariff signals from the utility in real time. As the IEA’s Grid-Scale Storage report notes, demand-side flexibility is one of the fastest-growing commercial storage applications globally. Consequently, TOU scheduling is now a baseline requirement in most C&I BESS tenders.

Seamless Transfer and Backup Power

When the grid fails, the C&I BESS PCS must switch to island mode fast enough to protect sensitive equipment. This transfer — called a seamless transfer or UPS mode — must complete within 20 ms for most commercial sites, and within 10 ms for data centres or precision manufacturing. Critically, seamless transfer is not a standard feature on all PCS products, so buyers must list the maximum allowed transfer time explicitly in their specification.

Furthermore, the PCS must be able to supply the full site load in island mode — not just a fraction of it. Therefore, both the transfer time and the island-mode power rating must be tested during factory acceptance testing (FAT). Accepting a vendor declaration without live testing is a common and expensive commissioning mistake.

Solar PV Integration

Most C&I BESS projects include rooftop or carport solar PV, so the PCS must integrate with the solar inverter. Two integration methods are available. AC coupling connects the solar inverter and PCS on the same AC bus — straightforward to retrofit, though energy passes through two conversion stages, which adds losses. DC coupling, by contrast, connects solar panels directly to the BESS DC bus via a DC-DC converter inside the PCS. This cuts conversion losses significantly. However, DC coupling requires the PCS to support multi-port DC input, so buyers must specify this feature explicitly at procurement stage.

C&I PCS Key Specifications

• Power Range: 30 kW – 2 MW continuous output
• Seamless Transfer: < 20 ms to island mode (< 10 ms for critical loads)
• TOU Scheduling: Via EMS with dynamic tariff integration
• Solar Integration: AC-coupled or DC-coupled PV input support
• Grid Code: IEEE 1547 / UL 1741-SA for LV interconnection
• Noise: < 65 dB(A) at 1 m for indoor installations
• Communications: Modbus TCP to site EMS or BMS

Utility Scale BESS PCS Functions and Features

A utility-scale BESS connects to the medium or high-voltage grid in front of the meter. Consequently, its PCS must comply with grid operator requirements — legal obligations rather than performance suggestions. These requirements are more precise, more rigorously enforced, and technically more demanding than anything a C&I project faces. Therefore, a utility-scale PCS is a genuinely different machine from a C&I unit, even if the basic conversion function is the same.

Fast Frequency Response (FFR)

FFR is the most commercially valuable utility-scale PCS function. When grid frequency drops — for example, because a large generator trips — the PCS must detect the deviation and ramp power within milliseconds. Most grid operators set the response window at 200 ms. However, some markets require 150 ms, and AEMO in Australia now tenders for sub-100 ms response.

To achieve these targets, the PCS control loop must use a dedicated high-speed frequency measurement algorithm — standard power quality meters are far too slow. Furthermore, the EMS-to-PCS communication link must have a round-trip latency below 50 ms, otherwise the communication delay consumes the available response window before the PCS even starts ramping. According to the US Department of Energy Energy Storage Grand Challenge, fast-responding battery storage is central to grid stability as thermal generation retires. Consequently, FFR is now a baseline commercial requirement for most utility-scale BESS contracts.

Reactive Power Control

Utility-scale BESS must provide reactive power — VAR — support to the grid. Under IEEE 1547-2018 in North America and EN 50549 in Europe, this function is mandatory. Specifically, the PCS must inject or absorb reactive power across all four quadrants of the PQ operating plane.

One critical detail: the PCS must deliver Q control even when the battery is at minimum state of charge — a requirement known as Q-at-night capability. Notably, some PCS products restrict reactive power output when the battery is in standby. Therefore, buyers must test Q-at-zero-kW operation during commissioning rather than rely on a datasheet claim alone.

Voltage Ride-Through: LVRT and HVRT

Grid codes require BESS to stay connected during voltage disturbances. LVRT — Low Voltage Ride-Through — means the PCS holds its grid connection during faults and injects reactive current to support the network voltage. According to ENTSO-E’s Network Code on Requirements for Generators, LVRT capability must extend down to 15% of nominal voltage for up to 625 ms. HVRT works in reverse — the PCS stays connected and absorbs reactive power during grid over-voltages.

Together, LVRT and HVRT define the voltage operating envelope of the PCS. Buyers must obtain the full voltage-time profile from the vendor and then verify it against the grid code at their specific point of interconnection. Requirements vary by country and operator, so this step cannot be skipped.

Grid-Following vs Grid-Forming at Utility Scale

Most utility-scale PCS units operate in grid-following (GFL) mode — synchronising to the grid via a Phase-Locked Loop and injecting current according to EMS setpoints. GFL works well on strong grids. However, as renewable penetration increases, grids are weakening and GFM capability is becoming more important.

Grid-forming (GFM) mode provides better fault current support and voltage stability on weak grids. As Sunlith’s Microgrid BESS technical guide notes, Australia already had over 1,070 MW of grid-forming BESS deployed by mid-2025. Therefore, GFM is mainstream technology, and buyers of utility-scale systems in high-renewable regions should evaluate it seriously.

Utility Scale PCS Key Specifications

• FFR Latency: < 150–200 ms from event to ramp start
• Q Control: Four-quadrant reactive power at all SOC levels including zero kW
• LVRT / HVRT: Must match grid code voltage-time profile at PCC
• DC Voltage: 1,000 V or 1,500 V DC to reduce cabling losses at scale
• Communications: IEC 61850 GOOSE for deterministic low-latency dispatch
• Cybersecurity: NERC CIP (North America) or IEC 62351 encryption
• Certifications: IEEE 1547, EN 50549, AS/NZS 4777, UL 1741-SA — market-dependent

Microgrid and Off-Grid BESS PCS Functions and Features

Among all four application types, an off-grid or islanded microgrid BESS places the most demanding requirements on the PCS. No utility grid exists to act as a voltage and frequency reference. Consequently, the PCS must create that reference entirely from battery power. This changes nearly everything about how the system operates — from the control architecture down to the protection coordination.

Grid-Forming Mode: The Non-Negotiable Requirement

Grid-forming (GFM) mode is the single most important requirement for any off-grid BESS PCS. Without it, the system simply cannot operate in an islanded environment. In GFM mode, the PCS synthesises the local AC voltage and frequency directly from battery DC power. All other devices in the microgrid — solar inverters, gensets, loads — then lock onto the PCS output as their grid reference.

This role is fundamentally different from a grid-connected system, where the PCS follows an existing grid reference. Consequently, GFM requires a completely different control architecture — it is not simply a software switch added to a grid-following PCS. Therefore, buyers must verify GFM certification through independent testing, not just through a vendor’s datasheet claim.

Black Start

Black start is the ability to energise a completely dead AC network from battery power alone, starting from zero volts. This function is essential for off-grid sites and increasingly mandatory for grid-scale microgrid contracts. However, it is also one of the most commonly missing features in PCS datasheets.

Specifically, black start requires the PCS to ramp up the AC bus voltage gradually — from zero — then connect loads in sequence as the voltage stabilises. Furthermore, close coordination with the protection scheme is needed to prevent fault currents during energisation. Therefore, black start must be tested and verified during commissioning. Listing it in a specification without on-site validation is not sufficient.

Droop Control and Load Following

In an islanded system, loads shift constantly and there is no external grid to absorb imbalances. Therefore, the PCS must continuously match its output to the instantaneous load demand — a function called load following. Droop control is closely related: it allows the PCS to share load automatically with a genset or another BESS unit by adjusting output in proportion to frequency or voltage deviations, without waiting for a central EMS command.

Consequently, droop control improves microgrid stability and allows multi-source systems to operate reliably even when the EMS communication link is temporarily lost. For these reasons, droop control and load following are both marked as critical requirements in the master comparison table above.

Genset Synchronisation

Many microgrids include a diesel or gas genset as a backup source. Before the interconnecting breaker closes, the BESS PCS must synchronise its output voltage with the genset — matching frequency, phase, and amplitude. Without proper synchronisation, inrush currents and voltage transients can damage both the PCS and the genset. Moreover, the PCS must manage transitions smoothly in both directions: when the genset starts up and when it shuts down.

Microgrid PCS Key Specifications

• Grid-Forming Mode: Mandatory — PCS must synthesise local AC voltage and frequency
• Black Start: Must be tested and certified on-site, not just listed in a datasheet
• Droop Control: Autonomous load sharing without relying on EMS command
• Load Following: Fast response to sudden load steps — no external grid buffer
• Genset Sync: Smooth breaker closure with diesel or gas generators
• Seamless Transfer: < 10 ms for critical load protection in island mode
• Overload: 150–200% of rated current for 10 s to handle motor start loads
• DC Voltage Range: Wide window to handle SOC swings without derating in island mode

Mobile BESS PCS Functions and Features

Mobile BESS units are trailer-mounted or containerised storage systems that travel between sites. Common applications include event venues, construction sites, disaster relief operations, emergency grid backup, and temporary peak demand support. Unlike fixed installations, however, mobile BESS PCS units must prioritise three things above all else: portability, ruggedness, and speed of deployment.

Compact Design and High Power Density

Above all, a mobile BESS PCS must fit inside a trailer or small container. For this reason, power density is the primary design constraint — and liquid-cooled PCS units are preferred above 200 kW because they deliver more power per cubic metre and generate significantly less noise than air-cooled equivalents. Additionally, the PCS must tolerate vibration and shock loads during road transport, which standard stationary units are simply not designed to handle.

Rapid Site Commissioning

Speed of deployment is what sets mobile BESS apart from every other application type. A mobile BESS must reach full power output within a few hours of arriving on site — not the multi-week integration process typical of a permanent installation. Therefore, the PCS must support plug-and-play commissioning: pre-configured protection settings, automatic detection of local grid frequency (50 Hz or 60 Hz), and simple plug-in connections for power and communications.

Furthermore, the PCS must support multiple connection scenarios out of the box — temporary grid connection, islanded operation with a genset, or fully standalone off-grid mode. Consequently, mobile PCS units must include both grid-following and grid-forming capabilities as standard. Waiting for a firmware upgrade or specialist configuration on-site defeats the purpose of a mobile system.

Genset Integration and Overload Capability

Mobile BESS units frequently operate alongside diesel generators. Therefore, the PCS must synchronise with the genset smoothly and manage load transfers in both directions — when the engine starts and when it shuts down. Additionally, overload capability is a hard requirement for mobile deployments. Motor start loads on construction sites or industrial events can draw 150–200% of steady-state current for several seconds. A PCS that trips under this load makes itself useless.

Rugged Enclosure and Wide Temperature Range

Mobile BESS units deploy in unpredictable environments — muddy construction sites, outdoor festivals, flood-affected areas, and extreme climates. Consequently, the PCS must carry an IP55 or higher enclosure rating to resist dust and water ingress. Furthermore, the operating temperature window must extend well beyond typical stationary limits — many mobile PCS products are rated for operation between -25°C and +55°C and storage down to -40°C.

Mobile BESS PCS Key Specifications

• Design: Compact, high power density; liquid cooling preferred above 200 kW
• Transport Tolerance: Rated for road vibration and shock per IEC 60068-2
• Commissioning Time: < 4 hours from arrival to full power output
• Grid Frequency Auto-Detect: 50 Hz / 60 Hz without manual reconfiguration
• Operating Modes: Grid-following and grid-forming built in as standard
• Genset Sync: Smooth synchronisation and load transfer in both directions
• Overload: 150–200% rated current for 10 s minimum
• Enclosure: IP55 minimum; IP65 for harsh environments
• Temperature Range: -25°C to +55°C operating; -40°C storage

PCS Functions Common to All Four Application Types

While each application type has unique demands, several PCS functions are universal. These baseline capabilities define what a PCS is — regardless of where it is installed or what grid code applies.

Bidirectional DC-AC Power Conversion

Every BESS PCS converts DC to AC during discharge and AC to DC during charging. Modern units reach peak conversion efficiency of 96% to 98.5%. However, round-trip efficiency matters more than peak figures. As Sunlith’s energy storage losses guide explains, power conversion is one of the four main loss categories in any BESS. Even a 1% PCS efficiency improvement compounds significantly across a 15-year project life — so it is worth specifying carefully.

BMS and EMS Communication

Two control layers interface with the PCS. Working from the bottom up: the Battery Management System (BMS) sends real-time charge and discharge limits — maximum current, minimum cell voltage, and thermal boundaries. These limits must always be respected by the PCS, including during high-priority grid response events. Above the BMS sits the Energy Management System (EMS), which sends power setpoints and operating mode commands to the PCS.

As Sunlith’s BESS communication protocols guide explains, the BMS transmits SOC, SOH, cell voltages, temperatures, current, and fault codes to enable safe and optimised dispatch. Consequently, the PCS-BMS-EMS communication stack is not merely a data link — it is a safety-critical control interface that must be validated end-to-end before commissioning.

DC-Side Battery Protection

Regardless of application type, all BESS PCS units must protect the DC bus from electrical faults. Key protection functions include over-current limiting, DC bus voltage regulation, pre-charge control to prevent capacitor inrush, earth fault detection, and short-circuit protection. Together, these functions protect the battery cells and reduce the risk of thermal runaway events. Therefore, buyers should always request the full DC protection relay specification — not just the AC circuit breaker ratings.

Key Technical Features to Specify in Any BESS PCS

Regardless of application type, the parameters below form a baseline specification checklist for any BESS PCS request for proposal (RFP).

Relevant Standards for BESS PCS

Standards differ by region and application type. Always verify that certifications are current, geographically valid, and cover the specific grid code version in force at your interconnection point. Furthermore, check expiry dates — expired certifications are a common and avoidable cause of project delays.

For full regional certification details by country and market, see Sunlith’s Worldwide PCS Certification Guide. In addition, IRENA’s Utility-Scale Battery Storage report provides a useful global overview of how energy storage standards are evolving. Furthermore, Sunlith’s Bidirectional Inverter PCS Applications guide covers application-specific certification pathways in more detail.

BESS PCS Specification Checklist

Use this checklist when writing a BESS PCS request for proposal (RFP). Start with the application type — it determines which items below are mandatory.

1. Define application type: C&I, utility, microgrid, or mobile. This single decision shapes every other requirement.
2. Rated Power: Specify continuous AC output (kW) and DC input separately — not peak ratings.
3. DC Voltage Window: Confirm the PCS operates across the full battery SOC range without derating at either end.
4. Efficiency Curve: Request weighted average efficiency at your typical daily load profile, not only the nameplate peak value.
5. Grid-Forming Mode: Mandatory for microgrid. Specify if needed for weak-grid or mobile deployments.
6. Seamless Transfer Time: < 20 ms for C&I; < 10 ms for off-grid critical loads. Test at FAT without exception.
7. FFR Response Time: Define maximum latency from EMS setpoint to output ramp start — applicable to utility scale only.
8. Reactive Power: Specify power factor range. Confirm Q control works at zero kW active power output.
9. Black Start: Specify explicitly if required — not included in all PCS products. Test on-site.
10. Overload Capability: 150–200% rated current for 10 s — mandatory for microgrid and mobile types.
11. Commissioning Time: < 4 hours from arrival to full output — applicable to mobile BESS deployments.
12. Communications: Specify Modbus TCP, IEC 61850 GOOSE, or CAN Bus as required for your application.
13. Certifications: List required standards by jurisdiction. Request current certificates with expiry dates.
14. Enclosure Rating: IP54 for indoor; IP55+ for outdoor; IP65 for mobile or harsh-environment sites.
15. Warranty: Specify minimum period, firmware update policy, and remote diagnostics capability.

Frequently Asked Questions About BESS PCS

How Sunlith Energy Approaches BESS PCS Selection

At Sunlith Energy, we treat the PCS as one of the most important decisions in any energy storage project. Every engagement begins with an application analysis that defines the required operating modes, protection settings, and grid code obligations for that specific site. Furthermore, we verify certifications independently — rather than accepting vendor declarations without review.

Our team has evaluated PCS products across C&I, utility, microgrid, and mobile deployments. Importantly, we carry out PCS-EMS-BMS integration testing before any system leaves the factory. This ensures that communication protocols, protection coordination, and control modes are all validated end-to-end. Consequently, our clients avoid the costly commissioning surprises that arise when integration is left to the site team.

Contact the Sunlith Energy team if your project needs a BESS PCS specification review, vendor proposal evaluation, or commissioning support.

Related Sunlith Energy Resources:

• Battery Management System (BMS) Explained — BMS-PCS interface and protection limits
• EMS in BESS — how EMS dispatches power setpoints to the PCS
• BESS Communication Protocols Guide — Modbus, CAN Bus, IEC 61850
• Microgrid BESS Technical Guide — grid-forming PCS in real projects
• Energy Storage Losses in BESS — PCS efficiency and round-trip performance
• Key Components of a C&I BESS — where the PCS fits in the full system
• Worldwide PCS Certification Guide — regional standards by country

Conclusion

Selecting the right BESS PCS comes down to knowing your application. A C&I system needs peak shaving, backup transfer, and solar integration. A utility-scale project demands FFR, reactive power control, and full grid code compliance. An off-grid microgrid requires grid-forming mode, black start, and droop control. A mobile BESS, moreover, needs ruggedness, fast commissioning, and multi-mode operation out of the box. Therefore, there is no single PCS specification that fits all four scenarios — and trying to use one is a recipe for expensive rework.

Consequently, the first and most important step is to define your application type precisely. From there, use the master comparison table and specification checklists in this guide to build your PCS requirements. Furthermore, involve your PCS vendor early, verify certifications independently, and test all critical functions — especially seamless transfer, black start, and FFR — during factory acceptance testing before the system ships.

Sunlith Energy works with EPCs, project developers, and asset owners across all four BESS application types. Contact our team to discuss PCS requirements for your next project.

Other References

• NREL: Power Electronics for Energy Storage Systems
• US DOE Energy Storage Grand Challenge
• IEA: Grid-Scale Storage Report
• IRENA: Utility-Scale Battery Innovation Outlook
• ENTSO-E Network Code on Requirements for Generators (RfG)
• IEEE 1547-2018: Standard for Interconnection of DERs
• IEC 62477-1: Safety for Power Electronic Converter Systems